BIO-MIX

Large wing mixer Fankhauser

Application fields

This agitator was developed especially for use in hydrolysis tanks, fermenters and secondary fermenters.

Mode of operation

The arrangement of stirring rod and stirring wings will cause a circular flow of manure and a thorough mixing in horizontal and vertical direction. By means of four stirring blades with a diameter of 2.30 meters a very efficient intermixture of floating and sinking layers can be achieved. When feeding the fermenter with co-substrates the large wing mixer is operated with a nominal speed of 25 RPM. Afterwards the speed is reduced to 10% of rated capacity by means of a frequency converter so that the biomass is kept flowing slightly.

Gas evolution will be pushed and more biogas is produced in less time. The retention time of biomass in the fermenter therefore becomes shorter.

Your benefit
  • No clogging and no twining, not even with long-fibre materials
  • Thorough intermixture horizontally and vertically
  • Smooth and gentle stirring with 25 RPM
  • Maintenance-free
  • All submersible parts are made of stainless steel (inox steel).
  • No adjustment necessary
  • High efficiency in terms of high content of dry matter
  • All drive system components are located outside the wet manure area.
  • Long product life
  • Low energy consumption
  • Variable RPM / rating
Specifications
  • Maximum height of container: 8.0 m
  • Drive ratings: 11 kW or 15 kW
  • Rotational speed: 25 RPM
  • Mixer blades: 4 x ø 2.30 m
  • Length of stirring rod: 2.50 to 4.50 meters in steps of 0.50 m
  • Sealing / bearing: plain bearing with gland packing or ball bearing with face seal
  • Material: stainless steel inside the container, hot-dip galvanized for exterior shell of the container, also available as stainless steel (option)
Main advantages
  • Better intermixture of floating and sinking layers
  • Faster decomposition of floating layers
  • Shorter stirring times
  • Mixing at low RPM and less energy consumption

Bo-Bu-Mix

An agitator for ceiling or lateral installation and with additional features

Your benefit

  • Gentle stirring due to low speed
  • Top performance with high level of efficiency by means of correspondingly shaped propeller with a diameter of 1400 mm
  • Cantilever-mounted agitator shaft, therefore no bearing inside the fermenter
  • Inclination angle at any time adjustable steplessly from 20° to 40°
  • Motor ratings from 11 to 22 kW
  • Rotation speed up to 112 RPM, depending on motor output
  • Adjustable via frequency converter
  • Easy and fast installation
  • Fastening systems available for most types of container
  • Extremely maintenance-friendly design
  • Gear motor Ex-protected
  • Use of gear units with a low noise level
  • Basing on the modular principle, adjustments of the motor output in combination with the propeller speed are possible at any time.
  • Use of high-quality material
  • Available both for ceiling and for wall installation

Application fields

Fermenter, secondary fermenter

Your benefit concerning biogas plants

The biogas agitator Bo-Bu-Mix is a robust mixer with low to medium speed ratings and offers very high peak performances especially for dry matter whose contents vary between medium and high. A high degree of safety is ensured by sealing with strong expansion joints and the use of ATEX-motors.

Installation and maintenance

Installation and maintenance can be performed easily from the outside.

Design and quality

High-class components plus a robust design lead to a long product life.

Fermix

Submersible and angularly adjustable agitator for lateral installation

Application fields

The built-in agitator Fermix is submersible to a depth of up to 25 meters, as a special construction up to 100 meters. Thus it can be installed in any container. Attachment parts for concrete and steel tanks are available. The agitator can be adjusted at an angle of 20°, to the right and the left and as well up and down.
This agitator is as well very suitable in combination with large wing mixers. Installation and dismantling can be carried out from the outside without having a person climb into the tank. Fermix is available with a geared motor from 7.5 kW up to 22 kW or with a hydraulic motor. The rotary frequency of the wings is about 300 to 400 RPM, depending on the model.
The wetted parts are zinc-coated or made of stainless steel (V2A or V4A).

Basic configuration
  • Agitator shaft: standard length 3700 mm
  • Sealing: face seal SiC/SiC
  • Bearing: tapered roller bearing and rolling contact bearing in oil bath
  • Blade: 3-blade, pushing
  • Geared motor
Additional parts and special equipment
  • Concrete formwork for wall-mounted frames, zinc-coated or stainless steel
  • Wall-mounted frame, fixed – non-adjustable
  • Wall-mounted frame, angle-adjustable with expansion joints up to 20°
  • Geared motor, ATEX-certified
  • Geared motor, special voltage
  • Agitator length up to 5200 mm
Your benefit

Fermix is an agitator for flexible and versatile use. By adjusting the angle it can be adapted to changing requirements. As this agitator allows to be stacked it can be installed near the bottom of the tank in order to avoid sinking layers.

Safety

Due to the use of strong expansion joints the agitator is leakproof.

Installation

In an easy way from the outside.

Maintenance

Most of the services can be carried out from the outside.

Design and quality Using high-class components e.g. face seals, leads to a high standard of quality and a long product life.br> The engines are ready for use with a frequency converter. This allows the adjustment for optimum energy efficiency.

Agitator RW 1031

Combined drive with tractor possible

Application fields

This biogas agitator was developed for use in fermenters, secondary fermenters and combination storage tanks.

Design and quality

Due to v-belt drive the noise development could be reduced. The multi-part driveshaft allows that most of the maintenance work can be carried out from the outside.

Your benefit
  • Connection plates resp. sealing systems are available for all types of tanks.
  • Combined drive with a tractor is possible in difficult cases due to installation in the bottom section.
Specifications
  • Motor rating: 15 kW, 18,5 kW and 22 kW
  • Motor speed: 1.000 RPM
  • Propeller speed: 312 - 335 RPM
  • Three-blade propeller: ø 560 and 600 mm
  • Sealing / bearing: face seal, tapered roller bearings, ball bearings
  • Material: optional zinc-coated, V2A or V4A (stainless steel)
Scope of delivery

As shown, with base supports and, depending on type of silo, with various wall sealings

Turbomix TBM

Stainless steel propeller – planetary gear – compact design

Fields of application

The submersible agitators „Turbomix“ are particularly suitable for the homogenization of liquid manure, sewage sludge and biogas substrates.

Compact design

Due to compact design and streamlined shape and because of the usage of planetary gearing and 4-pole motors, the engines are notably energy-efficient. (Types 1.5/6 and 2.2/6 have direct drive motors.)

Stainless steel propellers

The usage of stainless steel propellers with a high blade strength and face seals guarantees a long product life.

Temperature sensor

Thermal sensors built into the motor’s winding protect from overheating.
Insulation class "F" · protection class "IP68" · immersion depth max. 20 meters

Your benefits
  • Complete homogenization of liquid manure after storage season
  • Rapid agitation of sinking and floating layers concerning pig, cattle and poultry slurry
  • Homogeneous manure is the basis for exact manure dispersion and an optimum fertilization effect. The device runs quietly and can be used unattended. As the agitator is operating immersed in liquid, it causes less emission while stirring.
  • By using the installation variants as shown below, the Turbomix can be adjusted to the filling level in silos, receiving pits or fermenters. As well the flow direction of the propeller can be set for optimum performance.
  • Used in a biogas plant, the agitators stand out due to best possible adjustment possibilities and a low power requirement.
  • Optimum use of the digester is feasible because dead zones and sediments are avoided.
Efficiency / operating expense

Due to reduced flow turbulences and the use of planetary gearing, the Turbomix agitators are highly energy-efficient. Depending on the electricity rate, a fairly low consumption can be achieved.

Scope of supply

"Turbomix" with 8 m electric cable, installation kit for head tank with work platform; biogas fermenting containers or receiving cesspits available. Accessories are compiled according to the installation conditions and to your requirements. A transport trolley for mobile operations is also available.

Installation

Simple and quick installation, also in case of tanks which are already filled.

Maintenance

Maintenance is limited to visual check and oil change depending on operating hours.

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